LED

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LED Basics

An LED (Light Emitting Diode) is a type of solid-state lighting. In keeping with the properties of a diode, electric current can only flow one direction through an LED. As the electrons cross from a material abundant in negative charge carriers to a material abundant in positive carriers active region, they lose a specific amount of energy, which results in photons of a particular wavelength. Different semiconductors used in the manufacture of LEDs will result in different wavelengths (colors) of light emitted. Currently, the brightest semiconductor materials are Aluminum Indium Gallium Phosphide (AlInGaP) for reds, oranges, ambers and yellows, and Indium Gallium Nitride (InGaN) for blues and greens. A white LED is typically a blue LED coated in a yellow emitting phosphor (this is why flashlight LED's appear yellow when they are off), or combination of phosphors, which are excited by the blue light and produce light as a result. When this yellow light mixes with the blue light from the LED, the combined light appears white to the human eye.

See LED's in Wikipedia

LED Manufacturers

Cree, Luminus, Nichia, Osram, Philips Lumileds (Luxeon), Seoul Semiconductor

CPF Post with pictures of common flashlight LED's

LED's in Flashlights

Early LED's did not give off that much light, but they were efficient. As they got brighter, they started making their way into flashlights. The classic LED's were encased in plastic with a round head. As the LED inside gave off light, the rays were shaped by the round head to go straight ahead. Many keychain flashlights use a simple LED like that. These are usually named as 3 mm or 5 mm LED's. The Fenix E01 uses a Nichia LED. To get additional brightness, some flashlights would combine multiple LED's in the head of the flashlight and maybe include some kind of reflector to shape the light.

High power LED's were developed to handle higher currents and produce brighter light. They lost the clear plastic shell and had to be mounted to a metal base to draw heat away from the LED before it could burn itself out. Lumileds Luxeon I was a 1-watt LED producing 30 to 60 lumens and was followed by the 3-watt Luxeon III (60-90 lumens, requiring more power than the Luxeon I). They also produced the K2 which could be driven at even higher currents for more output.

To compete with Luxeon, Cree started producing the Cree 7090 XR-E in 2006 with various bins (P4, Q3, Q5). The XR-E produces twice as much light as a Luxeon III at the same voltage and current. Seoul Semiconductor (SSC) produced the Seoul SSC P4. In 2007, Lumileds responded with the the small and very efficient Luxeon Rebel series of LED's.

To get even more brightness, rather than combine LED's into one flashlight, multiple LED's could be mounted to the same chip. These multi-die LED's produce 400 to 900 lumens. The Luxeon V was one of the first and produced 100-140 lumens. Seoul produces the P7 and Cree produces the MC-E, each with 4 LED's on a chip.

Bins

A particular design of LED will usually be sold in a number of different bins. Although LED production is tightly controlled, the resulting LEDs have different properties. Therefore these are sorted into bins based on flux (output) and tint. As production is refined, higher bins may become available. Thus the Cree XR-E Q5 was introduced a year or two after the earlier, less bright XR-E P4.

The Brightness Bins article summarizes manufacturer data for bins of various LED's.

Different LED manufacturers use different bin codes. Here is a CPF post with most of the different bin code color charts.

Luxeon Bin Codes Explained

Concise Luxeon Binning Guide

Types

Standard packages


Well-known proprietary packages


Luxeon types explained - high dome, low dome, side emitter, etc.

Spectrum

LEDs are inherently monochromatic. There are a number of colors available.


Color Wavelength (nm) LED Museum Link
Infrared 1300-700 Infrared
Red 700-640 Red
Orange-Red 640-625 Orange-Red
Orange 625-615 Orange-Red
Amber 615-600 Amber
Yellow 600-585 Yellow
Yellow-green    575-555 Yellow-green
Green 540-515 Green
Blue-Green 510-490 Blue-Green
Sky Blue 485 Sky Blue
Blue 480-445 Blue
Deep Blue 440-430 Deep Blue
Violet 420-395 Violet
UltraViolet 395-275 Ultraviolet

Blue LED's were invented in the early 1990s by a Nichia researcher. UV LEDs are relatively new. Most are technically "Near-UV" (NUV), in that the light they emit is on the boundary between visible light and true (invisible) ultra-violet.

xenopuselectronix.com UV/Crime Scene Flashlights

White & phosphor-doped colors

White LEDs capitalize on all the advantages of LEDs and sidestep one of their major downsides - monochromatic spectrum. White LEDs use a number of tricks to do this.

White

Blue + Yellow The most common type of white LED. The underlying LED is actually Blue or Violet, but a phosphor layer shifts the light color to white. The phosphor is typically yellow or yellow-green, and is visible from the outside when the LED is off. As the LED produces light, this light excites the phosphors which give off yellow light. The two colors combine and produce a white light. Overdriving the LED often results in a bluish tint as the LED "overpowers" the phosphor, while underdriving the LED will typically result in a yellowish tint as the phosphor "overpowers" the LED.

Pink and purple are similar blends of LED light with phosphors. Pink at the LED Museum and purple at the LED Museum

UV + White Offer efficiencies similar to flourescent lighting.


ZnSe


RGB RGB white LEDs are actually 3 (or more) LEDs in one - they use red, green, and blue elements to simulate white light. These appear in LCD computer screens and TV's.

LED Electronics (converter boards)

see Drivers.

Deterioration

LEDs deteriorate over time. Heat during operation or from improper soldering can reduce lifetime to 70% brightness (the common specification in the industry). Chip Weevils are another common source of decreasing brightness in LEDs.

LED Electronics (direct drive)

Resistor Value Calculator

Links to CPF Threads

LED Fixed LIghting Threads

External Links

The LED Museum
LEDs (original page)
SMD-LED Soldering
www.LEDmonthly.com -----International Online LED Community-----
howstuffworks.com: LEDs

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